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PRODUCT RANGE

We provide a single point solution for Black Tea (both CTC & Orthodox) as well as Green Tea Processing. Also available is a wide range of CTC Workshop Equipment, Electronics & QC Equipment, Packaging & blending machines and other assorted items and services for the Tea Industry. Accredited with having set up Bangladesh's first integrated CTC & Orthodox Organic Tea Factory in the virgin Panchagarh area, we provide complete turnkey solutions including civil design, electrical work, personnel training and other ancillary needs.  

Machinery & Equipment for CTC TEA manufacture

 
WITHERING
Fans

AXIAL FLOW & CENTRIFUGAL FANS

Aarkay’s Fans are preferred throughout for their efficiency and durability. The entire range includes various sizes of Hot Air Fans, I.D. Fans, Axial Flow Fans, Fermenting Fans and last but not the least, the Spot Humidifier Fan.

DF Heaters DIRECT FIRED OIL/GAS HEATERS

Aarkay's DF Heaters are available in a variety of sizes to suit the specific needs of the individual consumer. A heavy, fabricated MS construction with double-walled refractory insulation ensure long, life and fuel-efficient performance. 

Indirect Fired Heaters 'SUPER' INDIRECT FIRED COAL/LECO/FIREWOOD HEATERS

Aarkay's 'SUPER' Phase - I (SIX PASS) and Phase - II (EIGHT PASS) Heaters guarantee the lowest fuel consumption in the Tea Industry as compared to any other solid fuel based Indirect Fired Heater in the world.

Chain Grate Stoker CHAIN GRATE STOKERS

Aarkay's range of Chain Grate Stokers complement its range of 'SUPER' Indirect Fired heaters and provide a mechanized solution for effective coal/leco stoking. 

Other items for withering include pre-fabricated withering troughs, Hot Air Ducting, Netlon mesh, steel weld mesh, G.I. Wire mesh, Dry & Wet Bulb Thermometers, etc.
ROLLING
Rotovanes ROTOVANES

Aarkay's Rotovanes are available in a variety of sizes. The latest Series - IV model incorporates a Split type design that facilitates easy maintenance and cleaning.

BGLS BALANCED GREEN LEAF SIFTER

Aarkay's Balanced Green Leaf Sifters have perforated Stainless Steel Trays and are equally suitable for CTC, Orthodox and Green Tea manufacture.

CTC 'ULTIMA' CTC MACHINES

The 'ULTIMA' range of CTC Machines is available in various sizes ranging from 24" to 52" with standard (8.5"), medium (9.5") and Jumbo (13") rollers.  

Other items for the CTC Rolling Room include Ghoogie Sifter, 'Kutcha mal' ball breaker, Hygienic Conveyor belting, magnet bar, conveyor rollers, complete spares for all types of CTC Machines including Mandrill & Housing Blocks, and forged SS CTC segments. Also available is a wide range of CTC Workshop Tools & Equipments.
FERMENTING
CFM 'OXYTEA' CONTINUOUS FERMENTING MACHINES (CFMs)

The 'OXYTEA' range of Continuous Fermenting Machines is available in both Stainless Steel Tray and PES (Nylon mesh) Belt models. A modular design and flexible width ensure easy customization to suit consumer need.

Other items for the Fermenting Room include Centrifugal Spot Humidifier Fans, and Fermenting Troughs / 'gamlas'. 
DRYING
Dryer 'MEGAPUT' RANGE OF DRYERS

The 'MEGAPUT' range of Vibratory Fluid Bed and Advanced Conventional Dryers is available in various outputs ranging from 80 kgs./hr. to 400 kgs./hr. under standard CTC wither/drying conditions.

DF Heaters DIRECT FIRED OIL/GAS HEATERS

Aarkay's DF Heaters are available in a variety of sizes to suit the specific needs of the individual consumer. A heavy, fabricated MS construction with double-walled refractory insulation ensure long, life and fuel-efficient performance. 

Indirect Fired Heaters 'SUPER' INDIRECT FIRED COAL/LECO/FIREWOOD HEATERS

Aarkay's 'SUPER' Phase - I (SIX PASS) and Phase - II (EIGHT PASS) Heaters guarantee the lowest fuel consumption in the Tea Industry as compared to any other solid fuel based Indirect Fired Heater in the world.

Chain Grate Stoker CHAIN GRATE STOKERS

Aarkay's range of Chain Grate Stokers complement its range of 'SUPER' Indirect Fired heaters and provide a mechanized solution for effective coal/leco stoking. 

Also available in this category are all kinds of Spares for Quality & ECP Dryers, MS & SS Dryer Trays, Tray carrying chains and chain-links, Silent Block Bushes, Sprockets & Pinions, C.I. Stove Tubes, C.I. Economiser Tubes, C.I. Fire Bars, C.I. Side Tiles, all spares for No. 10, 14, 16 & 18 Heaters/Stoves, Thermometers & Thermograph Recorders, fire bricks, burner blocks & various refractory and other consumables, and all types of spares/parts for ECP, Quality & Empire Dryers.

SORTING & GRADING
Aarkay’s entire range of CTC sorting/grading equipment includes the Vibro-Screen Sorter (a vertical Vibratory Sorter available in different mesh configurations from 2 deck to 7 deck), the Slow Speed Fibre Extractor (a Horizontal Electro-static Sorter available in various Roller sizes from 36" to 54" and in different configurations - 4 rollers to 6 rollers, and with / without Trinick Meshes) and the Tea Pulverizer / Dust Machine. A 'Pucca mal' ball breaker in the form of a Single cut 'ULTIMA' CTC Machine may also be employed in the sorting Room.
CTC WORKSHOP TOOLS & EQUIPMENT
Aarkay's entire range of CTC Workshop Tools and Equipment include a CTC Roller Milling-cum-Grooving Machine, a CTC Roller Milling Machine, a CTC Roller Grooving Machine, a CTC Cutter Grinder, a CTC Chaser Grinder and the Inspection Bench.
 

 

 

 

 

Machinery & Equipment for ORTHODOX TEA manufacture 

 

WITHERING
Fans

AXIAL FLOW & CENTRIFUGAL FANS

Aarkay’s Fans are preferred throughout for their efficiency and durability. The entire range includes various sizes of Hot Air Fans, I.D. Fans, Axial Flow Fans, Fermenting Fans and last but not the least, the Spot Humidifier Fan.

DF Heaters DIRECT FIRED OIL/GAS HEATERS

Aarkay's DF Heaters are available in a variety of sizes to suit the specific needs of the individual consumer. A heavy, fabricated MS construction with double-walled refractory insulation ensure long, life and fuel-efficient performance. 

Indirect Fired Heaters 'SUPER' INDIRECT FIRED COAL/LECO/FIREWOOD HEATERS

Aarkay's 'SUPER' Phase - I (SIX PASS) and Phase - II (EIGHT PASS) Heaters guarantee the lowest fuel consumption in the Tea Industry as compared to any other solid fuel based Indirect Fired Heater in the world.

Chain Grate Stoker CHAIN GRATE STOKERS

Aarkay's range of Chain Grate Stokers complement its range of 'SUPER' Indirect Fired heaters and provide a mechanized solution for effective coal/leco stoking. 

Other items for withering include pre-fabricated withering troughs, Hot Air Ducting, Netlon mesh, steel weld mesh, G.I. Wire mesh, Dry & Wet Bulb Thermometers, etc.
ROLLING
Rolling Tables 'ROTOMAX' ROLLING TABLES

Aarkay's 'ROTOMAX' Rolling Tables  are Single Action design and available in 3 standard sizes, namely 24", 36" and 46". All 'ROTOMAX' Rolling Tables have a motorised pressure cap with an optional out-of-the-box automation package. 

BGLS BALANCED GREEN LEAF SIFTER

Aarkay's Balanced Green Leaf Sifters have perforated Stainless Steel Trays and are equally suitable for CTC, Orthodox and Green Tea manufacture.

FERMENTING
CFM 'OXYTEA' CONTINUOUS FERMENTING MACHINES (CFMs)

The Stainless Steel Tray based 'OXYTEA' Continuous Fermenting Machine is designed with tray perforation suitable for Orthodox Tea. A modular design ensures easy customization to suit consumer need.

Other items for the Fermenting Room include Centrifugal Spot Humidifier Fans, and Fermenting Troughs / 'gamlas'. 
DRYING
Dryer 'MEGAPUT' ADVANCED CONVENTIONAL DRYERS

The 'MEGAPUT' range of Advanced Conventional Dryers are ideally suitable for Orthodox tea manufacture with outputs ranging from 100 kgs./hr. to 450 kgs./hr. under standard Orthodox hard wither / drying conditions. 

DF Heaters DIRECT FIRED OIL/GAS HEATERS

Aarkay's DF Heaters are available in a variety of sizes to suit the specific needs of the individual consumer. A heavy, fabricated MS construction with double-walled refractory insulation ensure long, life and fuel-efficient performance. 

Indirect Fired Heaters 'SUPER' INDIRECT FIRED COAL/LECO/FIREWOOD HEATERS

Aarkay's 'SUPER' Phase - I (SIX PASS) and Phase - II (EIGHT PASS) Heaters guarantee the lowest fuel consumption in the Tea Industry as compared to any other solid fuel based Indirect Fired Heater in the world.

Chain Grate Stoker CHAIN GRATE STOKERS

Aarkay's range of Chain Grate Stokers complement its range of 'SUPER' Indirect Fired heaters and provide a mechanized solution for effective coal/leco stoking. 

Also available in this category are all kinds of Spares for Quality & ECP Dryers, MS & SS Dryer Trays, Tray carrying chains and chain-links, Silent Block Bushes, Sprockets & Pinions, C.I. Stove Tubes, C.I. Economiser Tubes, C.I. Fire Bars, C.I. Side Tiles, all spares for No. 10, 14, 16 & 18 Heaters/Stoves, Thermometers & Thermograph Recorders, fire bricks, burner blocks & various refractory and other consumables, and all types of spares/parts for ECP, Quality & Empire Dryers.

SORTING & GRADING
Aarkay’s entire range of Orthodox sorting/grading equipment includes the Andrew type Tea Breaker Machine, Myddleton type Stalk Extractor & Tea Grader Machine,  Arnott type Sorter, Scott Tea Dust Machine, Balanced Pucca Tea Sorter, Savage Tea Cutter, Cellular Tea Cutting Machine, etc.
 

 

 

 

 

Machinery & Equipment for GREEN TEA manufacture 

 

WITHERING
In China, some green teas are withered before being pan fried, but more usually in green tea manufacture, the withering process is totally omitted.
STEAMING / ROASTING
Aarkay's 'ROASTEA' Roasters are easy to operate and maintain. Each Roaster has a capacity of  200 Kgs of fresh green leaves per batch. The roasted tea is ready after about 6-7 minutes of steaming. The Steam is supplied by Aarkay's Mini- Boiler System for Green Tea, a non-IBR boiler with a steam generator, water pre-heater and the works. A single Mini-boiler can serve upto two Roasters simultaneously.
ROLLING
Rolling Tables 'ROTOMAX' ROLLING TABLES

Aarkay's 'ROTOMAX' Rolling Tables  are Single Action design and available in 3 standard sizes, namely 24", 36" and 46". All 'ROTOMAX' Rolling Tables have a motorised pressure cap with an optional out-of-the-box automation package. 

BGLS BALANCED GREEN LEAF SIFTER

Aarkay's Balanced Green Leaf Sifters have perforated Stainless Steel Trays and are equally suitable for CTC, Orthodox and Green Tea manufacture.

DRYING
Dryer 'MEGAPUT' ADVANCED CONVENTIONAL DRYERS

The 'MEGAPUT' range of Advanced Conventional Dryers are ideally suitable for Green tea manufacture. The tea is passed through two drying stages in rapid succession. 

DF Heaters DIRECT FIRED OIL/GAS HEATERS

Aarkay's DF Heaters are available in a variety of sizes to suit the specific needs of the individual consumer. A heavy, fabricated MS construction with double-walled refractory insulation ensure long, life and fuel-efficient performance. 

Indirect Fired Heaters 'SUPER' INDIRECT FIRED COAL/LECO/FIREWOOD HEATERS

Aarkay's 'SUPER' Phase - I (SIX PASS) and Phase - II (EIGHT PASS) Heaters guarantee the lowest fuel consumption in the Tea Industry as compared to any other solid fuel based Indirect Fired Heater in the world.

Chain Grate Stoker CHAIN GRATE STOKERS

Aarkay's range of Chain Grate Stokers complement its range of 'SUPER' Indirect Fired heaters and provide a mechanized solution for effective coal/leco stoking. 

Also available in this category are all kinds of Spares for Quality & ECP Dryers, MS & SS Dryer Trays, Tray carrying chains and chain-links, Silent Block Bushes, Sprockets & Pinions, C.I. Stove Tubes, C.I. Economiser Tubes, C.I. Fire Bars, C.I. Side Tiles, all spares for No. 10, 14, 16 & 18 Heaters/Stoves, Thermometers & Thermograph Recorders, fire bricks, burner blocks & various refractory and other consumables, and all types of spares/parts for ECP, Quality & Empire Dryers.

SORTING & GRADING
Aarkay’s entire range of Green Tea sorting/grading equipment includes the Myddleton type Stalk Extractor & Tea Grader Machine,  Arnott type Sorter, Balanced Pucca Tea Sorter, Savage Tea Cutter, Cellular Tea Cutting Machine, etc.
ELECTRONICS & QC EQUIPMENT
Aarkay's entire range of 'TEONICS' Electronics & QC Equipment includes the Accuweigh Batch Weigher for weighing dryer mouth tea, the Monorail Weigher for use with Conveyor systems, Soil pH Meters, Green Leaf Totalizers, Dryer Control Panels, Withering Percentage & Trough Motor Controller for automating the functioning of Withering Fans in the Trough Room, Digital Thermograph recorders and Temperature meters, hand-held digital hygro-thermometers, Electronic Temp. Scanner (4 & 6 DTI) for VFBDs, etc.
PACKAGING & BLENDING

This section includes Aarkay's CP range of Automatic FFS Machines for solids - both free-flowing and non-free flowing (10 gms. - 1000 gms.) and liquids (6 ml. to 2 Ltrs.), Automatic FFS Dip Tea Bag Machines, Tea Chest Packing Machines, Automatic Bag Closing Machines and the Tea Blender Drum having a capacity of 600 - 1200 kgs. per batch.
MISCELLANEOUS ITEMS & SERVICES

AARKAY offers hassle-free Annual Maintenance contracts for all its products. The House of Aarkay also provides a one-point solution for all your overhauling and maintenance needs. Armed with a skilful team of  garden engineers headed by experienced professionals, the House of Aarkay is renowned for its expertise in overhauling and maintenance of old heaters and driers. Aarkay specialises in  the Conversion of 2 stage Drier into 3 stage & Megaput type, Extension of 4 ft. or 6 ft. Dryer by 2 ft… upto 8 ft. in length. Conversion of SCD Heater into Special & Super types for minimum coal consumption and steady temperature is also an AARKAY specialty. 

   
    Registered / Head Office:
    97 Park Street ,1st Floor, 
    Kolkata - 700016 ,
    West Bengal , India .
    Tel: +91-33-3028-7200 
    (8 lines)
    Fax: +91-33-2226-5874
    Cable : Trayexpocal
    Email: aarkayho@aarkay.net

 

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